In the field of industrial material handling and transport systems, the Demag DRS wheel block system is a trusted solution known for its modular design, durability, and smooth operation. Philson, a specialized manufacturer of custom DRS wheel block systems, offers tailored solutions to meet specific load and environmental requirements. Below, we outline the customization process for a travel wheel block system and why Philson is the preferred choice for many industrial clients.
Customization steps for DRS wheel block systems
• Requirement collection and load analysis
Understand the application: Overhead crane, transfer cart, gantry system, etc.
Define key parameters: Load capacity, speed, duty cycle, track conditions, and mounting type.
Choose the appropriate DRS size: DRS 112 / 125 / 160 / 200 / 250 / 315 / 400 / 500.
• Connection and mounting design
Select connection type:
Top connection
End plate mounting
Pin connection
Side mounting
Adjust mounting dimensions to fit existing structures or new designs.
• Wheel configuration
Select the wheel type:
Double-flange wheel
Single-flange wheel
Flangeless wheel with lateral guide rollers
Customize wheel core and tread:
Core materials: Forged steel, cast iron
Tread options: High-performance polyurethane for shock absorption, noise reduction, and wear resistance
• Drive adaptation
Configure the driving unit interface: Match gear motors, hollow shaft motors, or coupling systems.
Support for motor integration: Torque calculation, shaft design, housing reinforcement.
• Environmental adaptation
Choose surface treatments: Anti-corrosion coating, sealed bearings for wet/dusty environments.
Optional add-ons: Temperature-resistant components, non-marking PU for cleanrooms, and explosion-proof designs.
• Manufacturing and assembly
Precision CNC machining of wheel housing and axle.
Strict quality control on tolerance (±1 mm or better).
Final assembly and dynamic load testing.
• Delivery and on-site support
Fast delivery within weeks for custom-built wheel blocks.
Technical support for installation, alignment, and maintenance.
Advantages of choosing Philson as your wheel block partner
1. Deep industry experience
Philson brings years of expertise in heavy-duty polyurethane wheel systems, serving clients across sectors like steel mills, automotive factories, logistics hubs, and offshore energy.
2. High-quality materials
We use forged steel, spheroidal-graphite cast iron (GGG 70)
Or premium-grade polyurethane compounds that offer outstanding load-bearing capacity, excellent abrasion resistance, and long service life—ideal for demanding drive wheel applications.
3. Custom engineering support
From 2d/3D modeling to load simulations, Philson’s engineering team ensures every custom wheel block meets both functional and structural requirements.
4. Full compatibility with Demag systems
Philson’s customized DRS-style wheel blocks are fully compatible with existing Demag installations, ensuring seamless retrofits and upgrades.
5. Cost-effective manufacturing
By controlling raw material sourcing and in-house production, Philson offers competitive pricing without compromising performance or durability.
6. Global delivery and technical service
We deliver custom solutions worldwide with reliable packaging, on-time logistics, and responsive post-sale technical support.
Get started with Philson
If you're looking to upgrade or customize your DRS travel wheel block system, contact Philson for a free consultation. From prototype to production, we provide end-to-end support for your heavy-duty mobility needs.